Global Director – Maintenance Innovation, Reliability Excellence

Role Overview

• Provide an overview of the responsibilities of the position by providing a summary of the most critical aspects and duties of the position.
• Construct and execute a comprehensive global strategy for maintenance and reliability excellence that aligns seamlessly with the goals of manufacturing, quality, and overall business objectives.
• Spearhead the development of multi-year roadmaps focused on predictive maintenance (PdM), condition monitoring, and the management of digital asset performance, driving innovation and efficiency in maintenance practices.
• Assess, test, and implement cutting-edge maintenance technologies, such as Internet of Things (IoT) sensors, artificial intelligence-driven monitoring systems, smart instrumentation, and digital twin models to enhance operational efficiency.
• Collaborate closely with automation, digital transformation, and engineering teams to integrate Industry 4.0 methodologies into biopharmaceutical operations, ensuring a seamless transition to more advanced manufacturing practices.
• Establish global reliability engineering frameworks (RCM, FMEA, CBM, asset criticality ranking).
• Monitor fleet performance of critical assets (filter press, chromatography skids, HVAC/clean utilities, filling/packaging systems, etc.).
• Standardize maintenance processes across all manufacturing sites by developing and implementing preventive and predictive maintenance programs, effective work order management, and calibration procedures.
• Promote continuous improvement using Lean, Six Sigma, and operational excellence principles to enhance maintenance efficiency and effectiveness.

Requirements

• 10+ years of engineering experience in pharmaceutical operations
• 8-10 years' managerial experience, preferably in the pharmaceutical industry
• Strong project leadership, vendor management, and cross-functional influence
• Improvement in global reliability metrics (MTBF, MTTR, optimal PM/PdM balance)
• Strong experience with digital transformation initiatives (AI, predictive analytics, smart factories, etc.)
• Demonstrated success in leading large multicultural teams and managing global portfolios
• Exceptional stakeholder management, communication, and strategic planning capabilities
• Expertise in GMP/non-GMP utilities and facilities related to pharmaceutical production
• Knowledge of Six Sigma/Lean principles is a plus

Tech Stack

• IoT

Benefits

• Competitive salary
• Flexible working hours
• Professional development budget
• Home office setup allowance
• Global team events