Wyomissing, Pennsylvania, United States of America
Full Time
3 weeks ago
Visa Sponsor
Key skills
AssemblyRisk Management
About this role
Role Overview
The Sr. Design Engineer leads end-to-end development of advanced vascular access devices from early concept through commercialization and design transfer.
This role integrates clinical insight, engineering rigor, and regulatory compliance to deliver innovative, manufacturable, and high-quality products.
Operating within a matrixed organization, the Sr. Design Engineer partners with Technical Experts and Project Managers to ensure alignment to business objectives, timelines, and portfolio strategy while serving as a technical leader across disciplines.
Concept Development: Translate clinical needs, market insights, and user feedback into clear user needs and design inputs.
Design and Development: Develop detailed design and development plans, identifying deliverables, gaps, and contingencies.
Verification, Validation & Compliance: Lead cross-functional teams in execution of robust design verification strategies.
Design Transfer & Manufacturing: Collaborate with manufacturing to ensure robust design transfer and scalability.
Requirements
Bachelor of Science – Engineering or equivalent technical discipline
Preferred: Master of Science – Engineering or equivalent technical discipline
Minimum of 10 years of previous experience in a related field (e.g., medical device design and manufacturing, or similar regulated industry, plastic processing, injection molding).
Deep expertise in mechanical systems, fluid dynamics, and material properties as applied to vascular access and interventional devices, with the ability to apply first-principles engineering to develop and evaluate early-stage design concepts
Ability to translate clinical workflows, user needs, and market insights into structured engineering requirements and design inputs, enabling development of innovative, patient-centric solutions
Advanced capability in concept generation, feasibility assessment, and simulation-driven design, including development of analytical and computational models to evaluate performance, usability, and risk during early design phases
Strong application of Design for Manufacturability (DFM), Design for Assembly (DFA), and usability/ergonomic principles from concept through development to ensure scalable and robust product designs
Demonstrated expertise in early-stage risk identification and mitigation, including application of DFMEA, UFMEA, and hazard analysis to guide concept selection and design refinement
Strong command of verification and validation methodologies, with the ability to define testable design inputs and ensure traceability from concept through validation in alignment with ISO 14971 risk management principles
Ability to design and interpret advanced statistical analyses (e.g., DOE, tolerance analysis, feasibility data interpretation) to support concept down-selection, design optimization, and performance characterization