Staff Engineer, Mechanical Design

Celestica is a leader in design and manufacturing solutions, seeking a high-caliber Mechatronics Engineer to serve as a global Subject Matter Expert in the design and implementation of complex semiconductor capital equipment and industrial automation. This role involves providing technical leadership, bridging mechanical design with electronics and control systems, and managing the entire product lifecycle from prototype to production-ready designs.

Responsibilities:

• Lead the end-to-end design and implementation of complex mechatronic systems, ensuring seamless integration between mechanical structures, electronics, and control software
• Analyze complex system trade-offs (e.g., latency vs. torque, cost vs. precision) to recommend optimized architectural solutions and deployment strategies
• Partner with global customers to interpret technical specifications and develop the Engineering Scope of Work (SOW) required to transition prototype designs into high-volume production
• Perform rigorous engineering calculations and simulations (kinematics, thermal, or structural) to validate system performance before finalizing technical drawings and schematics
• Ensure all designs comply with internal procedures, client standards, and international regulations (UL, CE, ISO)
• Serve as the Subject Matter Expert, providing technical direction and mentorship to global engineering teams while driving the adoption of strategic technologies
• Initiate and manage strategic relationships with vendors and technology partners to source cutting-edge mechatronic components
• Lead cross-functional cost-reduction exercises (VAVE) to optimize existing mechatronic designs without sacrificing system reliability
• Finalize production-ready designs and GD&T-compliant prints; provide critical engineering support during the manufacturing and assembly phases
• Utilize field data and customer feedback to lead the upgrade, repair, or optimization of existing automated machinery
• Facilitate and present technical designs to management, cross-functional engineering teams, and customers for critical design reviews (PDR/CDR)
• Partner with the business development team to provide technical validation and feasibility assessments during the pre-sales phase
• Lead 'Discovery' sessions with clients to extract functional requirements and translate them into technical specifications for the design team
• Travel to customer sites as needed to lead design reviews, oversee complex system deployments, or troubleshoot critical performance issues
• Distill complex engineering concepts into clear, actionable insights for both technical and non-technical stakeholders (including C-suite executives)
• Act as the primary technical point of contact to manage design changes, scope creep, and technical alignment throughout the project lifecycle

Requirements:

• Proven ability to design industrial robotics, automation systems, power transmissions, and electromechanical subassemblies
• Deep knowledge of machined parts, sheet metal, welded frames, and piping/routing, including selection of materials and secondary finishes
• Experience with FEA/CFD analysis and DFMEA methodologies is highly preferred
• Expert-level use of SolidWorks, Autodesk Inventor, or Siemens NX. Proficiency in 2D production prints and GD&T
• Ability to define and provide input on high-level system architecture for complex mechatronic environments
• Hands-on experience with PLC programming, control logic, and embedded systems (microcontrollers)
• Comprehensive understanding of electrical systems, including sensor/actuator integration and power distribution
• Familiarity with international regulatory standards, including UL, CE, and ISO
• Experience executing V&V protocols to ensure system performance and reliability
• Strong analytical skills for diagnosing and resolving complex, multi-disciplinary engineering failures
• Six to ten years of relevant experience in mechatronics and machine design
• Hands on experience with hardware integration and testing of mechatronic components
• Bachelor degree or consideration of an equivalent combination of education and experience
• Fabrication experience in assembly, sheet metal production, welding, or CNC machining is a plus
• Semiconductor capital equipment experience is a plus