Sr CNC New Machine Consultant

Unable to sponsor - ONLY Candidates that don't require any sponsorship are accepted

Job title: Sr CNC New Machine Consultant

Work Location with Zip code: Lafayette, IN 47905 - On-site

Duration of the project: 12 Months

Minimum years of experience required: 10-20 years of relevant experience

Education Qualification required: BE
Must have skills:

Should be able to manage 100+ machines 

Technical Skills (Required):

1. CNC machining Centers & misc. assets maintenance operation experience
2. Statistical & reliability data analytics, & root cause analysis
3. Microsoft O365 / Power BI

Soft Skills (Required):

1. Clear and fluent English with both oral and written communications
2. Growth mindset, aggressive and outgoing to learn processes at Caterpillar
3. Ability to work independently and with a team
4. Work with a sense of urgency but must be balanced with priorities given to Safety & Ergonomics as well as Quality.

Good to Have Skills

 (Desired)

4. Black Belt certified
5. Llumin CMMS+
6. Project Management, New Capital Introduction (NCI)
7. Hands-on CNC experience, including machine setup
8. Operation / Programming / Coaching

Detailed Job

Description:

Typical task breakdown:

- Perform data analysis & support maintenance team to improve machine availability.
- Lead data driven reliability initiatives for critical assets, with a primary focus on increasing machine uptime and MTBF.
- Analyze Llumin downtime data to identify recurring issues and find reliability gaps.
- Initiate RCCA efforts for chronic failures, ensuring PCAs are put in place to address true root causes.
- Evaluate preventive maintenance activities against actual downtime drivers. Identify gaps and ineffective PMs.
- Propose data-driven PM improvements, frequency/interval changes, and new PM tasks.
- Coordinate with Maintenance, Operations, and OEMs/Integrators on inspections, diagnostics, and corrective actions on critical assets.
- Track machine health indicators such as MTBF, MTTR, availability, and PM compliance.
- Put together clear one-pagers, detailing failures and what must change to stop them.
- Develop repeatable reliability analysis processes that can be duplicated across multiple machines and value streams.

Position’s Contributions to Work Group:

1. Black Belt certification (optional) with a focus on machining centers maintenance operations, reliability data analytics (Statistical Data Analysis / Llumin maintenance data / Power BI) and Total Productive Maintenance (TPM) activities.
2. Experience in manufacturing operations, RCCA on maintenance repairs.

Key Responsibilities:

1. Ensure compliance with safety and reliability standards.
2. Improve machine availability & OEE through loss analysis & corrective actions.
3. Analyze maintenance data to identify trends, diagnose issues, and develop actionable recommendations for improvement.
4. Manage critical spares and obsolescence strategy.
5. Lead root cause investigations and implement permanent fixes.

Additional Responsibilities:

1. Deploy TPM and operator care on constrained machining centers.
2. Influence reliability in new equipment design and commissioning.
3. Implement a predictive maintenance (vibration, lubrication, thermal monitoring) initiative.
4. Coach operators and technicians on defect tagging and basic care.

Interaction with team:
- Daily

Work environment:
Office / Shop floor

Education & Experience Required:
9. Bachelor's degree in engineering (Mechanical, Electrical, Manufacturing, Industrial) and/or
10. Minimum 10 years of experience