Syner-G is a biopharma product development and delivery partner that enhances the quality of life through innovative therapies. They are seeking a Senior Fill-Finish Process Engineer to support the buildout of a new fill-finish suite, requiring expertise in aseptic manufacturing processes and collaboration with various departments to ensure compliance and optimization.
Responsibilities:
- Support design, construction, installation, and qualification of a new commercial fill–finish suite, including cleanrooms, process utilities, and supporting infrastructure
- Contribute to user requirement development, equipment specifications, vendor evaluations, and design reviews
- Support FAT/SAT, commissioning, and qualification activities for fillers, isolators or RABS, lyophilizers, depyrogenation tunnels, autoclaves, CIP/SIP systems, formulation vessels, sterile filtration skids, and inspection machines
- Conduct field walkdowns, verify installation details, and ensure alignment with drawings, P&IDs, and GMP requirements
- Serve as subject matter expert for fill–finish operations including formulation, filtration, filling, lyophilization, capping, and visual inspection
- Partner with Operations and MS&T to troubleshoot and resolve technical issues
- Collaborate with Maintenance and Reliability teams to address equipment performance gaps
- Support continuous improvement and process optimization initiatives
- Partner with QA, Validation, and MS&T to maintain validated state of aseptic manufacturing processes
- Ensure alignment with regulatory requirements including FDA, EMA, ICH, and Annex 1
- Support continued process verification (CPV), annual product review (APR/PQR), and ongoing process monitoring
- Author, review, and approve GMP documentation, including batch records, SOPs, change controls, CAPAs, deviations, and technical reports
- Generate and maintain engineering lifecycle documentation including impact assessments, URS/FRS documents, FAT/SAT packages, and turnover packages
- Develop and execute commissioning and qualification protocols
- Utilize systems such as building management systems, process control systems, and computerized maintenance management systems. Experience with digital validation platforms such as KNEAT is a plus
- Ensure all work complies with GMP standards, safety expectations, and regulatory guidelines
- Coordinate across engineering, operations, facilities, quality, and validation to ensure successful project execution
- Participate in project planning, scheduling, risk assessments, and milestone tracking
- Provide effective communication to stakeholders at all levels
Requirements:
- Bachelor's or Master's degree in Chemical, Mechanical, Biomedical, Pharmaceutical Engineering or a related technical field
- Typically 7 or more years of experience in GMP pharmaceutical or biotech manufacturing
- Strong preference for sterile, aseptic, biologics, or vaccine fill–finish experience
- Experience supporting commercial manufacturing operations in a regulated environment
- Experience with commissioning, qualification, and engineering documentation
- Strong understanding of aseptic operations, cleanroom environments, and fill–finish equipment
- Strong documentation and technical writing skills
- Ability to manage multiple priorities in a fast-paced environment
- Strong communication, analytical, and problem-solving skills
- Ability to work independently and collaboratively
- Experience with digital validation platforms such as KNEAT