TMC USA is seeking an experienced Controls Engineer to lead commissioning, testing, and troubleshooting of advanced material handling systems for top-tier clients including Amazon, FedEx, Walmart, and UPS. This is a hands-on, project-critical role where you will work independently to deliver tangible results across large-scale automated systems integrating hardware and software components.
Responsibilities:
- Review electrical, safety, and system layouts to align PLC design
- Test, debug, and document PLC code and system functionality
- Execute test plans at area, zone, and section levels
- Configure component-level devices and support commissioning activities
- Troubleshoot electrical issues on conveyors, motors, drives, and related systems
- Monitor progress, manage and execute punch lists, and maintain detailed documentation
- Conduct integrated system-level testing and quality checks on-site
- Ensure compliance with all jobsite safety requirements
- Communicate effectively with team members and stakeholders to support project
Requirements:
- Proficient with Allen-Bradley PLCs, PowerFlex VFDs, SICK and Banner sensors, and industrial cameras
- Minimum 3 years' experience in material handling or industrial control systems
- Proficient with PLC hardware/software and industrial communication protocols (Ethernet/IP, Profinet, AS-i)
- Bachelor's degree in Mechatronics/Electrical/Automation/Robotics Engineering, or related field
- Ability to interpret electrical schematics and work closely with panel builders/designers
- Strong problem-solving, analytical, and troubleshooting skills across multidisciplinary systems
- Knowledge of networking principles, project scheduling, and control system integration
- Proactive, accountable, team-oriented, and able to prioritize work effectively
- Willingness to learn and travel 100% of the time for system commissioning and support
- Able to climb ladders and lift up to 30 lbs without difficulty
- Capable of working 10-hour days in construction environments
- Comfortable standing, walking, sitting, and climbing stairs for extended periods