Orthopedic Product Development Engineer
Location: Broadview Heights, OH
Technical/Functional Skills
• Proficiency in CAD (SolidWorks/Creo), GD&T, tolerance analysis, and fixture design.
• Knowledge of orthopedic testing standards (ASTM F382, F543, F1717, F2077, ISO 14242/14243, etc.).
• Strong capability in test protocol/report writing, statistical analysis (95/95, tolerance intervals), and data integrity practices.
• Familiarity with materials and processes: Ti alloys, CoCr, stainless steel, UHMWPE, PEEK, AM, coatings.
• Understanding of design controls, ISO 13485, ISO 14971, and regulatory pathways (510(k), PMA, MDR).
• Experience with external lab management, including protocol alignment, fixture approval, deviation handling, and report review.
• Competence in risk management tools (DFMEA, pFMEA) and traceability from requirements to verification.
• Skilled in project management and cross-functional communication, using tools like MS Project, Minitab.
• Prior Zimmer Biomet Development experience required.
Roles & Responsibilities
• Lead product development for orthopedic implants and instruments from concept through design transfer.
• Author and execute test protocols and reports per ASTM/ISO standards, ensuring risk-based acceptance criteria and regulatory compliance.
• Act as primary liaison with testing labs: prepare technical data packages, approve fixtures, clarify protocol details, and ensure proper sample handling and chain-of-custody.
• Support lab test execution by coordinating logistics, reviewing set-up photos/videos, witnessing critical tests, and resolving deviations promptly.
• Maintain design controls and risk management per ISO 14971 and 21 CFR 820 throughout the project lifecycle.
• Plan and perform design verification and validation (DV&V) including benchtop, simulated use, and preclinical testing.
• Collaborate with manufacturing and suppliers for DFMA, process validations, and design transfer readiness
