Key skills
Aerospace rapid prototypingCATIA V5/V6/3DXHands-on fabricationMaterial selectionMechanical systems knowledgeProduct Lifecycle ManagementElectromechanical integrationLogistics experienceorganizational skillsVerbal communication skillsWritten communication skillsAssemblyPrototypingCommunication
About this role
Otto Aerospace is developing the world’s first fifth-generation business jet with a focus on sustainability and advanced aerodynamics. The Engineer, Rapid Prototyping will be responsible for leading the design, fabrication, and assembly of aerospace prototypes, collaborating with the Aircraft Integration Team to ensure high-performance standards are met.
Responsibilities:
- Be a functioning team member within Otto’s Aircraft Integration Team
- Lead the design, fabrication, and assembly of low-to-high fidelity aerospace prototypes, mockups, and test rigs both in and out of house
- Select materials, components, and fabrication methods suitable for performance, cost, and build speed requirements
- Translate concepts, ideas, and sketches into function hardware and test rigs
- Support design and fabrication of supplier on-site builds
- Mentor and guide teammates through rapid prototyping builds
- Hands on fabrication, build, and assembly
- Maintain a clean and safe working environment
- Document build processes, test results, and design iterations to support engineering and certification efforts
- Develop basic cost estimates for mockup designs
- Ordering, purchasing, and retrieval of components and supplies
- Collaborate with engineering teams to ensure prototypes meet performance and integration requirements
- Perform and participate in trade studies to influence key aircraft decisions
Requirements:
- B.S. in Mechanical or Aerospace Engineering, or equivalent
- Minimum 6 years rapid prototype experiences, preferably in aerospace
- Skills in CATIA V5/V6/3DX (or similar); 3DX is preferred
- Hands-on experience with shop tools and equipment including drills, saws, lathes, mills, welders, routers, etc
- Strong understanding of materials (plastics, woods, metals, composites), their uses, and manufacturing techniques
- Strong organizational skills
- Strong verbal and written communication skills
- Overall knowledge of mechanical systems, propulsion, structures, avionics, and key interfaces to aircraft systems common on Part 23 / Part 25 aircraft
- Strong knowledge of industry standards with hands-on experience
- Basic understanding of Product Lifecycle Management processes
- Familiarity with RTCA DO-160G, DO-254, and SAE ARP4754A
- Familiarity with FAR Part 23 and Part 25 requirements
- Electromechanical integration and test
- Understanding of basic LV/HV wiring
- Logistics and shipping experience or understanding