R&D/PRODUCT DVL ENGINEER II 1

TE Connectivity is a global industrial technology leader creating a safer, sustainable, productive, and connected future. They are seeking a Senior Mechanical Engineer to design precision optical connector systems for AI and hyperscale computing infrastructure, solving complex mechanical engineering challenges in sub-micron precision design.

Responsibilities:

• Develop innovative fiber optic connectors featuring ganged blind mate ferrule configurations for high-density box-to-box attachment and cable assemblies
• Design sophisticated backplane mechanical float systems enabling self-alignment of ganged ferrule arrays during blind mating operations, accounting for manufacturing tolerances
• Engineer precision alignment mechanisms for multi-fiber ferrule systems, including guide pin configurations, centering features, and compliance structures for reliable blind mate engagement
• Evaluate and specify advanced metals and engineering plastics for precision optical connector applications with focus on dimensional stability and wear resistance
• Design innovative compliant mechanisms for connector alignment, engagement, and stress relief while maintaining optical precision
• Design and execute comprehensive test protocols for static and dynamic loading, fatigue resistance, and environmental stress validation
• Develop innovative latching and retention systems optimized for connector reliability, user experience, and manufacturing efficiency
• Engineer strain relief solutions that protect fiber optics under mechanical stress while maintaining connector alignment precision
• Perform static and dynamic stress analysis on connector assemblies, including finite element modeling of complex loading scenarios
• Design connector systems for automated assembly processes while maintaining sub-micron alignment tolerances
• Lead rapid prototyping efforts from concept through production-ready mechanical designs using advanced manufacturing techniques
• Develop comprehensive mechanical test methodologies for connector performance, durability, and manufacturing quality control
• Work closely with optical engineering, manufacturing, and quality teams to ensure design for manufacturability (DFM) and optical performance

Requirements:

• Education: BS/MS in Mechanical Engineering, Materials Science, or related technical field
• Experience: 2-5 years in precision mechanical design, preferably in connector or optical systems
• Materials Expertise: Hands-on experience with metals and engineering plastics in precision applications
• Design Tools: Proficiency with 3D CAD software (SolidWorks, NX, Creo) and finite element analysis tools
• Precision Engineering: Deep understanding of sub-micron tolerancing, statistical tolerance analysis, and precision manufacturing processes
• Structural Mechanics: Experience with compliant structures, spring mechanisms, and dynamic loading analysis of small-scale mechanical systems
• Materials Science: Understanding of material properties, thermal expansion, creep, and long-term stability of metals and polymers
• Testing & Validation: Proficiency with mechanical test equipment, load testing, and statistical quality control methods
• Connector Design: Experience with latching mechanisms, strain relief systems, and connector assembly processes
• Static/Dynamic Analysis: Expertise in stress analysis, fatigue life prediction, and mechanical reliability engineering
• Manufacturing Processes: Knowledge of injection molding, precision machining, and assembly automation for small-scale components
• Quality Systems: Understanding of tolerance control, process capability studies, and Design for Six Sigma methodologies
• Problem Solving: Creative approach to complex mechanical design challenges with systematic engineering methodology
• Communication: Ability to present technical concepts to cross-functional teams and document detailed mechanical specifications
• Project Management: Experience managing multiple development projects with competing priorities and tight delivery timelines
• Continuous Learning: Commitment to staying current with emerging precision manufacturing technologies and connector innovations
• Advanced Degree: MS in Mechanical Engineering, Materials Science, or related field
• Industry Experience: Background in optical connectors, precision instruments, or telecommunications hardware
• Standards Knowledge: Familiarity with connector industry standards (IEC, Telcordia) and environmental testing protocols
• Simulation Skills: Experience with ANSYS, COMSOL, or other advanced FEA/simulation software
• Patent Experience: Track record of mechanical design innovation and intellectual property development