Lead Product Design Engineer - Fans Portfolio

Ferguson is seeking a talented and innovative Ceiling Fan Design Engineer to drive the development of cutting-edge, high-performance ceiling fans for residential and light commercial applications. This role will lead the end-to-end design process, integrating advanced motor systems, LED technology, and smart home connectivity. The ideal candidate will oversee design and development, performance optimization, and cross-functional collaboration to ensure product excellence.

Responsibilities:

• Lead the design and development of ceiling fans, integrating AC/DC/BLDC motor technologies, motor controls, LED lighting, and smart home connectivity (Wi-Fi, Bluetooth, Alexa, Google Home)
• Conduct airflow, noise, and energy efficiency analyses to ensure exceptional product performance and compliance with standards (UL/ETL, Energy Star, DOE, JA8/Title 24)
• Develop and validate motor control circuits, LED driver systems, and smart home integrations, ensuring reliability, performance, and regulatory compliance
• Create detailed 3D CAD models, technical drawings, and Bills of Materials (BOMs) using tools like SolidWorks, Autodesk, or Creo
• Oversee prototype builds, coordinate lab/field testing, and perform root-cause analysis to validate performance and resolve issues
• Partner with design, sourcing, and manufacturing teams to ensure Design for Manufacturability (DFM), cost efficiency, and product feasibility
• Collaborate with overseas suppliers (primarily in Asia) to ensure product specifications, quality, and on-time delivery
• Drive initiatives for energy efficiency, cost optimization, and next-generation technology integration to enhance product competitiveness
• Deliver executive-level updates on project progress and risks
• Mentor junior engineers
• Offer technical support for installation, warranty issues, and field troubleshooting as needed

Requirements:

• Bachelor's degree in Electrical Engineering, Mechanical Engineering, or a related field
• 5+ years of experience in consumer product development, with 3+ years focused on ceiling fans or similar motorized systems
• Expertise in motor technologies (AC, DC, BLDC) and control methods (TRIAC, PWM, vector control)
• Proficiency in LED systems, including driver integration, dimming, and thermal management
• Experience with smart home technologies and wireless protocols (Wi-Fi, Bluetooth)
• Advanced skills in 3D CAD software (SolidWorks, Autodesk, Creo, or similar) and BOM management
• Knowledge of safety and efficiency standards (UL/ETL, Energy Star, DOE, JA8/Title 24)
• Strong analytical, problem-solving, and communication skills
• Advanced knowledge of power electronics, circuit design, and embedded motor control systems
• Experience with supplier management and manufacturing processes in Asia
• Proficiency in computational fluid dynamics (CFD) and airflow simulation tools
• Familiarity with IoT integration and voice-assistant platforms such as: MATTER, Alexa, Google Home
• Passion for innovation, delivering and smart home technology trends