MPI Calera - Manufacturing Process Engineer

Company Description

What We Live By……

The McWane Way is a core philosophy outlined by the founder J.R. McWane in 1920.  Today It encompasses Teamwork, Excellence, Leadership, Environment, Communication, Accountability, Safety and Trust.  All team members at every level are expected to know and work by these principles, values, and behaviors.  Most importantly, every team member is expected to be able to answer this question, “What does this mean for me?”  This is the all-important question because behavior is the best evidence of a living principle.  Join the McWane team on the journey to The McWane Way.

Who We Are……

McWane Plant and Industrial (MPI), based in Birmingham, AL, combines all Plant and Industrial Products in a single customer-focused package. We offer comprehensive solutions through an experienced team of professionals specifically focused on these two special markets. Our Mission is to be the Plant and Industrial supplier who is “easiest to do business with”.  We will make it easier to engineer, specify, and order components for plants.  We will provide greater support for smoother delivery, cost-effective installation, and start-up. Most importantly, we will build strong relationships with design engineers, contractors, plant operations teams and project owners to assure we are their first-choice supplier for both new construction and future upgrades.

Job Description

Position Summary

The Manufacturing Process Engineer will be an integral part of ensuring the facility runs smoothly by developing, configuring, and optimizing processes and procedures. You will work closely with the CAM Programmer, CNC Machinist and Continuous Improvement Manager.  This role is responsible for developing and proving-out machining processes, programming directly at the machine, and training operators on large turning equipment.  The position will support rotating disk, butterfly, and large EPV valve components, requiring strong experience machining large, heavy, and variable cast parts.

Responsibilities:

• 1st Responsibility - Ensuring personal safety and the safety of your team members
• Develop and prove-out machining processes for rotating disk, butterfly, and large EPV valve components
• Create and modify CNC programs directly at the machine (G-code or conversational programming)
• Set up and run large turning equipment (vertical and horizontal lathes)
• Machine large-diameter cast components, including sealing and critical surfaces
• Optimize tooling, feeds, speeds, and work holding for variable casting conditions
• Develop work instructions, setup sheets, and standard processes
• Train machinists on setup, program edits, and process understanding
• Support new product introduction and transition to repeatable production
• Drive improvements in setup reduction, throughput, and process consistency
• Manage tool vending and Tool Boss database
• Assist with program management at the machine and file server level
• Assist with fixture build/modification projects: drawing creation, spreadsheet management, and material purchase
• Plan, organize and implement procedures and systems to enhance manufacturing efficiency, safety, and quality
• Create part numbers & bill of materials, consolidating and rationalizing of fasteners
• Other duties and responsibilities as assigned

Qualifications

Basic Qualifications:

• Minimum of 5 years machining experience, turning focused, in addition to manual CNC programming.
• Proficiency with MS Office suite
• Excellent verbal and written communication skills required
• Passion to design as a creative problem-solver
• Self-directed, self-motivated
• Strong organizational, interpersonal and communication skills
• Must embrace safe and environmentally responsible workplace practices
• Ability to work and communicate effectively in a collaborative environment

Preferred Qualifications:

• Minimum two years’ experience in a Mechanical Engineering or other structural or machine design related college curriculum (e.g. aerospace, civil engineering or engineering mechanics) is preferred
• Working knowledge of SolidWorks is a plus
• Structural analysis (analytical and numerical) capabilities are highly desired
• Experience machining large valve bodies (butterfly, rotating disk, EPV or similar); experience with large turning equipment (VTL, G&L, Mega Turn or equivalent).
• Practical knowledge of common hand tools and how to use them

Position Requirements

• Must be able to ready blueprints and have functioning knowledge of machining fundamentals.
• Standing, walking, stooping, balancing, kneeling, reaching, and sitting are some of the physical requirements.
• Must be able to meet and adhere physical requirements as well as adhere to wearing the appropriate PPE (steel toed boots, safety glasses, hearing protection and mask).
• Will be required to work in the following conditions: heat, cold, noise, and vibration.
• Must be able to work in dust and fumes.
• May be required to work extended hours depending on customer and company demands.
• Able to tolerate being exposed to loud noises.
• Handle numerous projects simultaneously and prioritize effectively
• Must have some knowledge of industrial tools, their uses, and maintenance.
• Ability to lift up to 70lbs

Additional Information

1st Shift M-F 6:30 am - 3:00 pm

Excellent benefits include 9 paid holidays plus 2 floating holidays, 3 weeks PTO, a 401k plan and company health insurance plans, Education Assistance, a Wellness Program, and an Employee Assistance Program.
 

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee for this job.  Duties, responsibilities, and activities may change at any time with or without notice. 

LIMITATIONS AND DISCLAIMER

The above job description is meant to describe the general nature and level of work being performed; it is not intended to be construed as an exhaustive list of all responsibilities, duties and skills required for the position.  Employees will be required to follow any other job-related instructions and to perform other job-related duties requested by their supervisor in compliance with Federal and State Laws. Requirements are representative of minimum levels of knowledge, skills and/or abilities.  To perform this job successfully, the employee must possess the abilities or aptitudes to perform each duty proficiently. McWane Plant & Industrial is an EEO/AA employer M/F/D/V. It is the Company's policy to provide equal opportunity for all qualified persons and to prohibit discrimination on the basis of race, color, sex, national origin, religion, age, disability, marital status, sexual orientation, gender identity, citizenship status, or any other legally protected status. We maintain a drug-free workplace and reserve the right to perform substance abuse testing as needed.

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice.
McWane is a Federal VEVRAA contractor, and an Equal Opportunity Employer committed to providing equal employment opportunity in all employment practices. McWane will not discriminate against any applicant for employment because of their race, color, religion, sex, national origin, age, sexual orientation, disability, veteran or service member status, marital status, citizenship status (In IL - sex, including same sex, ancestry, order of protection status, physical or mental disability, military status, pregnancy, unfavorable discharge status, genetic information), (In IA - gender identity), (In CA- gender identity or expression, and genetic information) or any other category protected by federal, state or local law.