ACO, Inc. is a leading manufacturer specializing in innovative solutions across various industries. The Senior Quality Engineer plays a pivotal role in ensuring product integrity and compliance, enhancing the Quality Management System, and leading initiatives for process improvement and corrective actions.
Responsibilities:
- Lead and support quality engineering activities to ensure products meet specifications, standards, and customer requirements
- Maintain and improve the effectiveness of ACO’s ISO 9001 and AS9100 Quality Management Systems, ensuring readiness for internal and external audits
- Utilize UniPoint or equivalent software for corrective action management, supplier performance tracking, and document control processes
- Conduct root cause analysis (RCA) and implement effective corrective and preventive actions (CAPA) to address quality issues
- Support supplier quality management activities, including conducting supplier audits and qualification processes
- Collaborate with design and process engineering teams to develop inspection plans, control plans, and process validation protocols for new and existing products
- Mentor and train quality team members, including engineers, technicians, and inspectors, on quality tools, data analysis, and best practices
- Participate in first article inspections (FAI), Production Part Approval Process (PPAP) submissions, and customer documentation requirements
- Analyze product and process data to identify trends, root causes, and opportunities for quality improvements
- Lead or support cross-functional problem-solving teams utilizing methodologies such as 8D, DMAIC, or similar
- Support internal audits and continuous improvement projects aimed at reducing scrap, rework, and warranty claims
- Maintain professional relationships with customers and suppliers to address quality concerns and foster collaboration
Requirements:
- Bachelor's degree in engineering, Quality, or a related technical discipline
- Minimum of 5-7 years of experience in a manufacturing quality engineering role
- Prior experience working within ISO 9001 or AS9100-certified organizations
- Demonstrate proficiency with quality tools such as FMEA, control plans, SPC, MSA, and 8D problem-solving methodologies
- Strong analytical, organizational, and leadership skills
- Experience within civil or construction product environments
- Certifications like Lean Six Sigma Black Belt and ASQ certifications such as CQE or CQA
- Familiarity with quality management software like UniPoint or similar systems
- Experience in polymer concrete, metal fabrication, or composite manufacturing processes